| : | Jun 30, 2008 |
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| . | Disconnect the battery ground cable. |
| . |
Raise and support the vehicle. |
| . | Remove the engine. |
| . | Mount the engine to an engine stand. |
| . | Remove the air conditioning compressor (A/C)
support bracket.
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| . | Remove the cooling fan drive belt tensioner.
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| . | Remove the coolant manifold.
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| . | Remove the coolant pump and accessory drive belt
idler pulleys.
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| . | Remove the exhaust manifold heat shield.
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| . | Disconnect the battery positive cable.
|
| . | Remove the generator.
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| . | Remove the generator mounting bracket.
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| . | Disconnect the engine oil temperature sensor
electrical connector. ![]() |
| . | Disconnect the engine oil pressure (EOP) sensor electrical connector. |
| . |
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Remove the oil filter. ![]() |
| . | Remove the oil filter housing.
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| . |
Using the special tools, retain the crankshaft pulley. ![]() |
| . |
:
Using the special tools, remove the crankshaft pulley bolt.
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| . |
:
Using the special tools, remove the crankshaft pulley.
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| . | Using the special tool, remove and discard the
crankshaft front seal. ![]() |
| . | Remove the RH ignition coil-on-plug cover.
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| . | Disconnect the RH ignition coil-on-plug
electrical connector. ![]() |
| . | Remove the RH ignition coil-on-plug.
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| . | Remove the remaining ignition coil-on-plugs. |
| . | Disconnect the positive crankcase ventilation
(PCV) line. ![]() |
| . | Disconnect the LH variable camshaft timing ( VCT) oil solenoid electrical connector. |
| . | Disconnect the valve cover breather hose.
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| . | Release the engine wiring harness from the
retaining bracket. ![]() |
| . | Disconnect the RH variable camshaft timing (VCT)
oil solenoid electrical connector. ![]() |
| . |
:
Remove the RH valve cover.
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| . | Remove and discard the RH valve cover gaskets.
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| . | Remove the LH ignition coil-on-plug cover.
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| . | Disconnect the LH ignition coil-on-plug
electrical connector. ![]() |
| . | Remove the LH ignition coil-on-plug.
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| . | Remove the remaining LH ignition coil-on-plugs. |
| . | Remove the oil level indicator and tube.
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| . | Release the engine wiring harness from the
retaining bracket. ![]() |
| . |
:
Remove the LH valve cover.
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| . | Remove and discard the LH valve cover gaskets.
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| . | Release the engine wiring harness.
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| . | Remove the power steering pump mounting bracket.
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| . | Release the wiring harness from the LH side of
the engine.
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| . | Release the wiring harness from the RH side of
the engine.
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| . | Remove the halfshaft support bearing housing.
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| . | Disconnect the crankshaft position (CKP) sensor
electrical connector. ![]() |
| . | Remove the CKP sensor.
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| . |
:
Lock the crankshaft.
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| . | Remove the engine front cover.
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| . | Remove the RH VCT housing.
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| . | Install the special tool to the RH cylinder
head.
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| . | Remove the RH primary timing chain tensioner
assembly.
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| . | Remove the RH primary timing chain tensioner
guide.
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| . | Remove the RH primary timing chain. ![]() |
| . | Remove the LH VCT housing.
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| . | Install the special tool to the LH cylinder
head.
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| . | Remove the LH primary timing chain tensioner.
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| . | Remove the LH upper and lower primary timing
chain tensioner guides.
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| . | Remove the LH primary timing chain. ![]() |
| . |
:
Remove the crankshaft sprocket.
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| . | Remove the special tool. ![]() |
| . |
Remove the torque converter flexplate.
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| . |
Remove the oil pan.
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| . | Remove the oil strainer pick-up assembly.
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| . | Remove the oil pan extension.
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| . | Remove the oil pump assembly.
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| . | Remove the baffle plate.
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:
Remove the crankshaft main bearing carrier.
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| . | Remove and discard the rear crankshaft oil seal.
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| . |
Clean all the mating faces and reusable parts thoroughly and check for damage. |
| . |
:
Apply a 2 mm (0.08in) bead of sealant to the cylinder block in the area shown.
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| . |
:
Apply a 1 mm (0.039in) bead of sealant to the cylinder block in the area shown.
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Install the crankshaft main bearing carrier to the cylinder block.
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| . | Remove the special tool. ![]() |
| . | Remove the special tool from the left-hand
cylinder head. ![]() |
| . | Remove the special tool from the right-hand
cylinder head. ![]() |
| . |
Position the right-hand camshafts to the neutral position. ![]() |
| . |
Position the left-hand camshafts to the neutral position. ![]() |
| . |
Carefully rotate the crankshaft two complete turns to check for correct operation. |
| . | Install the baffle plate.
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| . |
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:
Using the special tool, position the crankshaft rear oil seal.
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Using the special tool, install the rear crankshaft oil seal. ![]() |
| . |
Remove the special tool. ![]() |
| . |
:
Install the torque converter flexplate.
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| . |
Install the special tool. ![]() |
| . | Install the special tool to the left-hand
cylinder head. ![]() |
| . | Install the special tool to the right-hand
cylinder head. ![]() |
| . |
:
Install the oil pump assembly.
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:
Install the oil strainer pick-up assembly.
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| . | Install the crankshaft sprocket.
|
| . | Install the LH primary timing chain.
|
| . | Install the LH primary timing chain tensioner
guides.
|
| . |
Install the LH primary timing chain tensioner.
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| . |
:
Install the LH VCT control solenoid housing.
|
| . | Install the RH primary timing chain.
|
| . | Install the RH primary timing chain tensioner
guide.
|
| . |
Install the RH primary timing chain tensioner.
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| . |
:
Install the RH VCT control solenoid housing.
|
| . | Remove the special tool from the RH cylinder
head. ![]() |
| . | Remove the special tool from the LH cylinder
head. ![]() |
| . | Install the oil pan extension.
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| . | Tighten the oil pan bolts in the sequence shown
to 20 Nm (15 lb.ft). ![]() |
| . | Remove the special tool.
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| . | Install the CKP sensor.
|
| . | Attach the wiring harness to the LH side of the
engine
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| . | Attach the wiring harness to the RH side of the
engine.
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| . | Install the power steering pump mounting
bracket.
|
| . |
:
:
Install the engine front cover.
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| . | Evenly and progressively tighten the bolts in
the sequence shown to 12 Nm (9 lb.ft). ![]() |
| . | Attach the engine wiring harness.
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| . |
:
Install the LH valve cover plug aperture seals. |
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:
:
Install the LH valve cover.
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| . | Install the LH valve cover bolts.
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| . | Connect the LH VCT oil solenoid electrical connector. |
| . | Attach the engine wiring harness to the retaining bracket. |
| . |
:
With assistance, install the oil level indicator and tube.
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:
Install the 4 LH ignition coil-on-plugs.
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| . | Connect the 4 electrical connectors. ![]() |
| . | Install the LH ignition coil-on-plug cover. |
| . |
:
Install new RH valve cover plug aperture seals. |
| . |
:
:
Install the RH valve cover.
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| . | Install the RH valve cover bolts.
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| . |
:
Install the 4 RH ignition coil-on-plugs.
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| . | Connect the 4 electrical connectors. ![]() |
| . | Connect the RH VCT oil solenoid electrical connector. |
| . | Attach the engine wiring harness to the retaining bracket. |
| . | Connect the PCV line to the RH valve cover. |
| . | Clean the crankshaft pulley mating faces. |
| . | Using the special tool, install the crankshaft
front seal.
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| . | Install the crankshaft pulley.
|
| . | Install the crankshaft pulley locking ring. |
| . |
Install, but do not tighten, the new crankshaft pulley bolt. |
| . |
Using the special tools, tighten the crankshaft pulley bolt.
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| . | Install the oil filter housing.
|
| . | Install the engine oil filter.
|
| . | Connect the EOP sensor electrical connector. |
| . | Connect the engine oil temperature sensor electrical connector. |
| . | Install the generator mounting bracket.
|
| . | Install the generator.
|
| . | Connect the battery positive cable.
|
| . | Install the exhaust manifold heat shield.
|
| . | Install the accessory drive belt idler pulleys.
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| . | Install the coolant pump pulley.
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| . |
:
Install the coolant manifold.
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| . | Connect the ECT sensor electrical connector. |
| . | Install the cooling fan drive belt tensioner.
|
| . | Install the A/C compressor mounting bracket.
|
| . | Remove the engine from the engine stand. |
| . | Install the engine. |
| . | Connect the battery ground cable. |