| : | Oct 14, 2004 |
: Place the vehicle in a well ventilated, quarantined area and arrange '
No Smoking/Petrol Fumes' signs about the vehicle.
|
: Do not carry or operate cellular phones when working on or near any fuel
related components. Highly flammable vapors are always present and may
ignite. Failure to follow these instructions may result in personal
injury. |
: Do not smoke or carry lighted tobacco or open flame of any type when
working on or near any fuel related components. Highly flammable vapors
are always present and may ignite. Failure to follow these instructions
may result in personal injury. |
: The spilling of fuel is unavoidable during this operation. Ensure that
all necessary precautions are taken to prevent fire and explosion.
|
: Before disconnecting or removing components, ensure the area around the
joint faces and connections are clean. Plug open connections to prevent
contamination. |
| . | Disconnect the battery ground cable. |
| . | Drain the fuel tank. |
| . |
Raise and support the vehicle. |
| . | Remove the fuel tank heat shield.
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| . |
Disconnect the fuel filler neck from the filler neck hose.
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| . |
Disconnect the fuel supply and purge lines quick release connections at the front of the fuel tank. ![]() |
| . |
Disconnect the fuel tank vent line. ![]() |
| . | Release the fuel tank harness. |
| . | Release the parking brake emergency release
cable.
|
| . | Remove the 2 emergency release cable clips.
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| . |
Using a transmission jack, lower the fuel tank sufficiently only to access the top of the fuel tank.
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| . | Disconnect the fuel pump module electrical
connector. ![]() |
| . | Release the purge line from the top of the fuel
tank.
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| . | Remove the fuel tank. |
| . |
:
With assistance, remove the fuel tank from the transmission jack. |
| . |
Remove the fuel tank vent line.
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| . |
Remove the fuel supply line.
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| . |
:
Release the fuel pump module access flange.
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| . |
Remove the fuel pump module access flange.
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| . | Remove the fuel pump module.
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| . | Remove the fuel tank front fuel level sender
unit.
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| . |
Remove the fuel filler hose.
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| . | Remove the fuel tank bracket.
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| . | Install the fuel tank bracket.
|
| . |
Install the fuel filler hose.
|
| . | Install the fuel tank front fuel level sender
unit.
|
| . | Install the fuel pump module.
|
| . | Install the fuel pump module access flange.
|
| . |
Secure the fuel pump module access flange.
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| . | Install the fuel supply line.
|
| . | Install the vent line.
|
| . | With assistance, install the fuel tank to the transmission jack. |
| . | Position the fuel tank to the vehicle. |
| . | Secure the purge line to the fuel tank.
|
| . | Connect the electrical connector. |
| . |
Install the fuel tank.
|
| . | Install the 2 emergency release cable clips. |
| . | Secure the parking brake emergency release
cable.
|
| . | Secure the fuel tank harness. |
| . | Connect the vent line. |
| . | Connect the fuel supply and purge lines. |
| . |
Connect the fuel filler neck.
|
| . | Install the fuel tank heat shield.
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| . | Refill the fuel tank. |