| : | May 26, 2006 |
: Do not smoke or carry lighted tobacco or open flame of any type when
working on or near any fuel related components. Highly flammable vapors
are always present and may ignite. Failure to follow these instructions
may result in personal injury. |
: This procedure involves fuel handling. Be prepared for fuel spillage at
all times and always observe fuel handling precautions. Failure to follow
these instructions may result in personal injury.
|
: Do not carry or operate cellular phones when working on or near any fuel
related components. Highly flammable vapors are always present and may
ignite. Failure to follow these instructions may result in personal
injury. |
: The spilling of fuel is unavoidable during this operation. Ensure that
all necessary precautions are taken to prevent fire and explosion.
|
: If fuel contacts the eyes, flush the eyes with cold water or eyewash
solution and seek immediate medical attention.
|
: If taken internally, do not induce vomiting, seek immediate medical
attention. Failure to follow these instructions may result in personal
injury. |
: Wash hands thoroughly after fuel handling, as prolonged contact may
cause irritation. Should irritation develop, seek medical attention.
|
: Diesel fuel injection equipment is manufactured to very precise
tolerances and fine clearances. It is therefore essential that absolute
cleanliness is observed when working with these components. Always install
blanking plugs to any open orifices or lines. Failure to follow this
instruction may result in foreign matter ingress to the fuel injection
system. |
: Make sure the workshop area in which the vehicle is being worked on is
as clean and as dust free as possible. Foreign matter from work on
clutches, brakes or from machining or welding operations can contaminate
the fuel system and may result in later malfunction.
|
: Before disconnecting or removing components, ensure the area around the
joint faces and connections are clean. Plug open connections to prevent
contamination. |
: Make sure the fuel lines are connected to the correct fuel line
connector on the fuel filter. Failure to follow these instructions may
result in damage to the engine or fuel injection system.
|
| Before disconnecting the battery, make sure all text and cautions in the battery disconnect section are observed. |
| . | Disconnect the battery ground cable. |
| . |
Raise and support the vehicle. |
| . | Remove the transmission undershield.
![]() |
| . |
:
:
Remove the fuel filter.
![]() |
| . |
:
Connect the 4 fuel lines.
|
| . | Install the fuel filter.
![]() |
| . | Install the transmission undershield.
|
| . | Connect the battery ground cable. |
| . | Bleed the fuel system. |